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2006 Ski Doo REV Service Shop Manual

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Number of pages: 502
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Original 2006 Ski Doo REV Service Shop Manual.

High quality original factory service manual with hight quality images and diagrams. Manual is searchable and deeply bookmarked.

Manual Chapters:

Introduction
 - Vehicle identification number
 - Engine serial number
 - List of abbreviations used in this manual
 - General information
 - Illustrations and procedures
 - Self-Locking fasteners procedure
 - Loctite application procedure
 - Threadlocker
 - Stripped thread repair
 - Gasket compound
 - Mounting on shaft
 - Case-in components
 - Tightening torque
Maintenance
 - Maintenance Chart
 - Storage
   - General
   - Engine
   - Fuel system
   - Drive system
   - Steering/front suspension
   - Suspension
   - Electrical
   - Vehicle
 - Preseason Preparation
   - Engine
   - Fuel system
   - Drive system
   - Electrical system
   - Vehicle
Troubleshooting
 - Engine
 - Fuel & Oil Systems
 - Drive & Brake Systems
   - Drive system
   - Brake system
   - Electrical system
 - Electrical System
 - Steering & Suspension
   - STEERING AND Suspension
Engines
 - Leak Test
   - Preparation
   - Procedure
   - Engine leak verification flow chart
 - Exhaust System
   - 377 and 552 engines
   - 593, 593 HO, 593 HO SDI and 793 HO engines
   - Tuned pipe
   - Manifold
   - Muffler
 - Engine Removal & Installation
   - Removal from vehicle
   - Inspection
   - Installation
   - Removal from vehicle
   - Inspection
   - Installation
 - Magneto System
   - General
   - Magneto flywheel
   - Stator
   - CPS/Trigger coil
 - Top End
   - Troubleshooting
   - Cleaning
   - Disassembly
   - Inspection
   - Assembly
   - Troubleshooting
   - Component removal with the engine installed
   - Cleaning
   - RAVE valve basic operation
   - Disassembly
   - Inspection
   - Assembly
 - Bottom End
   - Cleaning
   - Disassembly
   - Inspection
   - Assembly
   - Cleaning
   - Disassembly
   - Inspection
   - Assembly
   - Break-in
 - Engine Measurement
   - Cylinder head warpage
   - Cylinder taper
   - Cylinder out of round
   - Used piston measurement
   - Cylinder/piston clearance
   - Ring/piston groove clearance
   - Ring end gap
   - Crankshaft deflection
   - Connecting rod big end axial play
   - Checking crankshaft alignment
 - Cooling System
   - Cooling fan removal and installation
   - Cooling fan bearing replacement
   - Fan belt replacement and deflection adjustment
   - Cooling system leak test
   - Inspection
   - Draining the system
   - Disassembly and assembly
   - Cooling system refilling procedure
 - Rewind Starter
   - Inspection
   - Removal
   - Rope replacement
   - Disassembly
   - Assembly
   - Installation
 - Oil Injection System
   - Oil pump identification
   - Cleaning
   - Checking operation
   - Disassembly
   - Assembly
   - Bleeding procedure
   - Adjustment
Fuel System
 - 01 - FUEL TANK AND FUEL PUMP
   - In-tank fuel filter
   - In-line fuel filter
   - Fuel tank
   - Float-type fuel level gauge
   - Diaphragm fuel pump
   - Removal
   - Pump verification
   - Cleaning and inspection
   - Installation
 - 02 - CARBURETORS, THROTTLE AND CHOKE CABLES
   - Carburetor — VM type
   - Identification
   - Removal
   - Cleaning and inspection
   - Disassembly and assembly
   - Choke
   - Identification
   - Removal
   - Cleaning and inspection
   - Disassembly and assembly
   - Installation
   - Carburetor adjustments
   - Choke cable
 - 03 - DPM SYSTEM
   - Overview
   - System testing
   - Parts removal and installation
   - DPM manifold testing
Engine Management (Power Tek)
 - Overview
   - Operating principle
   - Fuel delivery system
   - Engine management system (EMS)
   - EMS — Engine management system functions
   - Power distribution
   - Ignition system
   - Electronically controlled RAVE
   - Digitally encoded security system (DESS)
   - Rotax electronic reverse (RER)
   - Monitoring system
   - Diagnostic mode
 - Diagnostic Procedures
   - General
   - Troubleshooting
   - EMS fault codes
   - VCK (vehicle communication kit)
 - Component Inspection, Replacement & Adjustment
   - General
   - Electrical system
   - Fuel system
   - Engine management system
   - Engine control module (ECM)
   - Power relay
   - Throttle position sensor (TPS)
   - Air temperature sensor (ATS)
   - Coolant temperature sensor (CTS)
   - Air pressure sensor (APS)
   - Knock sensor (KS)
   - E-RAVE solenoid
   - DPM solenoid
   - Ignition coil
   - Engine start/RER switch
   - Digitally encoded security system (DESS)
   - Operating principle
   - Charging system
   - Ignition system
   - Air induction
   - Fuel delivery system
   - Engine management system (EMS)
   - ECM — General functions
   - EMS — Engine management system functions
   - Electronic fuel injection
   - Ignition timing
   - Electronically controlled RAVE
   - Knock sensor
   - Engine modes of operation
   - Flooded engine (drowned mode)
   - Monitoring system
   - Limp home modes
   - Diagnostic mode
   - Rotax electronic reverse (RER)
 - Diagnostic Procedures
   - General
   - Troubleshooting
   - VCK (vehicle communication kit)
   - 2-TEC system fault codes
 - Component Inspection, Replacement & Adjustment
   - General
   - Fuel system
   - Electrical system
   - Resistance measurement
   - Relay
   - Air induction system
   - Throttle Body
   - Electric fuel pump
   - Fuel rail
   - Fuel injectors
   - Electronic management
   - ECM replacement
   - Engine wiring harness
   - Throttle position sensor (TPS)
   - Crankshaft position sensor (CPS)
   - Air temperature sensor (ATS)
   - Air pressure sensor (APS)
   - Exhaust gas temperature sensor (EGTS)
   - Knock sensor (KS)
   - E-RAVE solenoid
   - Double ignition coil
   - Ignition timing
   - Battery
   - Capacitor
   - Engine start/RER switch verification
   - DESS post verification
Electrical System
 - Ignition System
   - General
   - Ignition timing
   - Spark plug
   - Design symbols used in NGK spark plugs
 - Charging System
   - General
   - Charging generator coil (stator)
   - Voltage regulator/rectifier
   - Battery
   - Cable terminal installation
 - Starting System
   - Troubleshooting
 - Accessories
   - General
   - 12-Volt power outlet (cigarette-lighter type)
   - Beeper (reverse alarm)
   - Engine temperature gauge
   - Electric fuel gauge
   - Headlamp
   - Headlamp beam aiming
   - Heating elements
   - Relay
   - Speedometer
   - Speed Sensor
   - Tachometer
   - Taillight
   - Visor outlet
Drive System
 - Drive Belt
   - Application chart
   - Inspection
   - Checking neutral function
   - Rotation direction
   - Drive belt height measurement and adjustment
 - Drive Pulley
   - Bombardier lite
   - General
   - Removal
   - Disassembly
   - Cleaning
   - Inspection
   - Assembly
   - Installation
   - TRA III
   - General
   - Removal
   - Disassembly
   - Cleaning
   - Inspection
   - Assembly
   - Installation
   - Drive pulley adjustment
 - Driven Pulley
   - Removal
   - Disassembly
   - Cleaning
   - Inspection
   - Bushing replacement
   - Assembly
   - Installation
   - Removal
   - Disassembly
   - Cleaning
   - Inspection
   - Assembly
   - Installation
   - Adjustment
 - Pulley Alignment
   - General
   - Measuring procedure
   - Alignment procedure
 - Brake
   - Hydraulic brake
   - Brake pads
   - Brake disc
   - Countershaft bearing
   - Countershaft
   - Brake light switch
 - Chaincase
   - General
   - Chaincase oil level
   - Oil change
   - Drive chain adjustment
   - Removal and disassembly
   - Inspection
   - Installation and assembly
   - Silent chain
 - Drive Axle
   - Removal
   - Assembly
   - Lubrication
   - Adjustment
 - Track
   - Track type application
   - General
   - Inspection
   - Removal
   - Installation
   - Adjustment
   - Track cleat
   - Traction enhancing products (studs)
Rear Suspension
 - SC Suspension
   - Rear spring removal
   - Rear spring installation
   - Slider shoe verification
   - Slider shoe removal
 - SC 3 Suspension
   - Slider shoe verification
   - Slider shoe removal
   - Slider shoe installation
   - Suspension removal
 - SC 4 Suspension
   - Front shock absorber installation
   - Rear spring removal
   - Rear spring installation
   - Slider shoe verification
   - Slider shoe removal
   - Slider shoe installation
   - Suspension removal
   - Suspension installation
   - Front arm removal
   - Front arm installation
   - Rear arm/pivot arm removal
   - Rear arm/pivot arm installation
   - Lubrication
 - Shock Absorber Inspection & Servicing
   - Spring removal
   - Shock absorber inspection
   - Disassembly and assembly
Steering / Front Suspension
 - Steering System
   - Disassembly and assembly
   - Steering adjustment (skis)
   - Lubrication
 - Front Suspension
   - Inspection
   - Installation
Body / Frame
 - Body
   - Installation and adjustment
   - Decal
   - Windshield
   - Guard
   - Wiring harness
   - Cables
   - Tubing
   - Plastic maintenance and repair
   - Maintenance
   - Repair
 - Frame
   - Frame cleaning
   - Frame welding
   - Frame component replacement
Technical Data
 - Fan Cooled Models
 - Liquid Cooled Models
 - Liquid Cooled (SDI) Models
Wiring Diagrams
 - Wiring Diagrams
   - Wiring diagram legend
   - Wire colors
   - Connector housing area
   - Housing reference per area
   - Wire location in connector housing
   - Symbols description
   - Unpluging connectors
   - Tab and receptacle connectors removal
   - Tab and receptacle connectors installation

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Reviews   -   Write a Review

Rated: 5 by: michael hebert Posted: Friday, December 16, 2011 at 9:57PM

c'est vraiment facile et interessant j'aime vraiment ce document je suis au canada dans québec vive les ski-doo 3 minute seulement pour l'avoir dans mon pc

Rated: 5 by: Michael Posted: Friday, October 27, 2023 at 3:13PM

Manual quality is outstanding. Getting ready for the season prepping my snowmobile.

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